Greg Dunn of West Coast Turf in Livingston, checks the texture of grass as it's being mowed, Thursday March 28, 2014. This grass will be used in Levi's Stadium, the new home of the 49ers in Santa Clara. (Kent Porter / Press Democrat) 2014

49ers' new digs means new grass on the way

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LIVINGSTON - Befitting a brand-new, $1.3 billion sports arena, the Levi's Stadium turf is springy, uniform and brilliant green. It feels soft and inviting to the touch. It looks perfectly manicured. And pretty soon, it will actually reside in Levi's Stadium.

For now, the grass that will one day support the exploits of Colin Kaepernick and Patrick Willis is a long, thin strip in the upper San Joaquin Valley. It's on a farm that occupies a sleepy, square-mile pocket between Interstate 5 and Highway 99, about 17 miles south of Kaepernick's home in Turlock, on property formerly owned by Charles Howard (who owned the racehorse Seabiscuit) and the Gallo wine family. The address of the farm is Livingston, but it's closer to a hamlet called Stevinson.

Very soon, this grass will be property of the 49ers. For now, it's still Greg Dunn's baby.

Dunn, a tall Midwestern transplant, is Northern California sales manager for West Coast Turf, a quietly powerful company that provides grass to every natural-turf professional stadium in California and Arizona but one - University of Phoenix Stadium in Glendale, Ariz. - plus many colleges and golf courses, including those at Mayacama, Santa Rosa Golf and Country Club, and The Links at Bodega Harbour.

Tucked into a wedge of valley floor between the Merced and San Joaquin rivers, the NorCal West Coast Turf farm (the company has several sites in Southern California, too) sits atop a deep layer of what Dunn calls "the sandiest soil in the Western United States" - sand washed out of the Sierra Nevada peaks to the east.

"We're farming the other half of Halfdome," Dunn said, referring to the iconic Yosemite Park formation that is visible from the facility on particularly clear days. "All of this layering from the mountains is coming into the valley."

Sandy soil doesn't work for a lot of crops, but it's perfect for, say, yams and sweet potatoes. And grass. Water drains quickly from sand, encouraging growth of deep roots.

Founded in 1990, West Coast Turf also grows grass for the home consumer, berries for the Driscoll's corporation and herbs for a company in Turlock. But it's primarily known for its high-profile sports fields. That made it the natural choice for the 49ers - along with the fact that the company grew sod for Candlestick Park for almost all of the soon-to-be-imploded stadium's final 30 years.

A large sports venue makes unique demands upon its turf. It has to look good practically year-round.

And it must be hardy and regenerative enough to withstand the pounding of - in Levi's case - at least 29 men at a time (including game officials), many of them weighing upward of 300 pounds, all stomping around in cleats.

West Coast Turf grows several varieties of grass here, including two types of Bermuda grass.

That variety is known as the bane of suburban lawn tenders, but Bermuda hybrids are a great choice for sports fields. They're durable and relatively cold-tolerant, and they use less water than fescues, a trait with skyrocketing value during this drought.

Dunn is partial to Bermudas for another reason: They don't spread pollen.

"I'm allergic to grass," Dunn said, aware of the irony. "With the wrong grass, I'll break out in hives."

The 49ers have long used one of the Bermuda hybrids, Tifway II, at both Candlestick and their practice facilities in Santa Clara.

Levi's Stadium, however, will be carpeted with Bandera Bermuda, a newer product that groundskeepers are hailing as a supergrass. Levi's will not be the first Bay Area football facility to feature this variety. The Raiders have used Bandera in their end zones for three years. And after the A's were eliminated from the playoffs last fall, the entire Coliseum field was resodded with it.

Bandera was virtually unknown on the West Coast until 2010. Until then, the dominant Bermuda strains came from the USDA Agricultural Center in Tifton, Ga., and their names - Tifway, Tifgreen - made that clear. This new hybrid was developed by a company in Bandera, a town in the hill country of central Texas.

West Coast Turf quickly contracted to be the West Coast supplier of Bandera. But even Dunn may have originally underestimated its virtues.

For one thing, Bandera is very shade-tolerant for a Bermuda grass, an important point when you consider that the high-sided bowl shape of most stadiums means heavy winter shading at the south end. It also has strong, fibrous roots. When he bent down to a thin strip of leftover Bandera in Livingston, it took Dunn several tries to yank a piece out of the ground. He said no other variety on the farm would give him so much trouble.

Bandera is cold-tolerant, too. Bermuda is considered a warm-season variety, meaning it thrives in the summer months and tends to go brown in the winter.

As the frost approaches, groundskeepers like to "overseed" their Bermuda fields with ryegrass, a cold-season variety. The Bermuda doesn't die off, and it still dominates the root system, but the ryegrass adds a splash of color - always nice for the TV cameras. Dunn has found that he doesn't have to overseed his Bandera until into December. He sodded a Stanford football practice field in January, and didn't have to overseed it at all.

It took little effort to get 49ers head groundskeeper Matt Greiner interested in Bandera. (The team declined to make Greiner available for this story.)

The celebrated patch of Levi's Stadium grass has been growing here since September 2012.

Greiner has visited the farm occasionally, and the turf was overseeded with rye early in November.

It was sprayed with herbicide only when broad-leaf weeds appeared, and with pesticide only when bugs reached a certain "threshold level," as Dunn put it. He said neither happened frequently.

"Every disease known to turf is in our turf, and it's in your turf," Dunn said. "It's present, but it tends not to manifest unless you have a weakness in the soil. If you keep it healthy, you're usually fine."

Sometime in the next couple of weeks - Dunn isn't sure exactly when, but he's guessing around April 6-8 - West Coast Turf will harvest, transport and install the new sod at Levi's. It will cover the entire stadium floor, wall to wall, not just the dimensions of the football field.

The first day, a mechanized harvester will cut about 20,000 square feet of turf in long strips - each 21 inches wide but rolled two abreast, in 42-inch sections. West Coast Turf can cut the sod, the root system, to varying levels of thickness. The Levi's grass will be cut to one-half inch.

The rolls of grass will be placed on trucks and driven to Santa Clara. The next day, Dunn's crew will install the turf (with an almost-imperceptible .5 percent crown in the middle for drainage) on a ready-made bed of sand, after a ceremony orchestrated by the 49ers.

At the same time, the bulk of the turf - about 86,000 square feet - will be cut, rolled and loaded back in Livingston. That portion will be installed the following day. So the whole thing is likely to take 72 hours.

After that, it will be up to Greiner to care for the field. Dunn said he would be comfortable staging a game at Levi's within three or four weeks of installation, but the 49ers will coddle their turf until Aug. 2 when the San Jose Earthquakes host a soccer game against the Seattle Sounders FC in Levi's inaugural event. NFL stadiums tend to be resodded annually, though. So a year from now, West Coast Turf likely will be back to lay down new grass.

At the San Joaquin Valley farm, Dunn will not be pulling subsequent harvests from the same patch of sand. He has already picked out a permanent spot for the 49ers. And the best thing about Bermuda grass? It's perennial. It seeds the ground and springs up naturally after harvest, providing all those blockers and tacklers with near-perfect footing for as long as they want it.

You can reach Staff Writer Phil Barber at 521-5263 or phil.barber@pressdemocrat.com. Follow him on Twitter: @Skinny_Post

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